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Project Mango, '72 TE27 Corolla Rustoration


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  #46 (permalink)  
Old 07-05-2009, 11:11 PM
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Back when this project first started, rust was a huge concern for the longevity of the car. No one wants to go through a restore only to have rust bubble back through the paint. Products tried in the past have failed when tested over a year. This hood was blasted with baking soda, and then etch primed some time before 8-26-2008 when this picture was posted. It has been eleven months with no signs of rust returning. It looks as though etch primer is a success when it comes to rust inhibitors.

At first the etch primer looks to be a failure because of the spots it leaves. This shows the stains the rust left behind. However it is not a building/sandable/finishing primer. It is only used to prevent rust, and bond good primer to the metal.



Now this is the same hood sprayed with high build primer. It has already had the necessary body work completed and the initial sanding done.



The US versions of this car had chrome window moldings on the side. In Japan these chrome parts were left off and only the black rubber seals were used. I think the black rubber looks much nicer than the chrome and fortunately my cousin does too, so these will be removed. Also the Japan models did not come with the door trim towards the bottom of the door. That will be removed and the holes welded up to give it the cleaner look.



It looks like a mess, but progress has been made. In previous posts the automatic transmission tunnel had been converted to a manual transmission tunnel. However the automatic pedals still need to come out. The nice thing to note here is that the JDM Center console has been installed.



The Clock actually works which when dealing with cars this old, is very hard to find.

JDM Brochure

Pictured here is the same JDM console but with the Toyota section removed and the optional radio installed in its place. Also pictured here is the previously mentioned fender flares and the solid black rear windshield seals.



This center console was cut up into pieces. It has been plastic welded back together. While its not the prettiest job you can't tell when you are sitting in the seats. The flash from the camera really brings out the welds.



I'm not sure why the original owner of this console needed to cut it into pieces, but this shows the extent of the damage that needed to be repaired.



Here is the new cluster to be installed. This cluster has the optional tachometer. Also there is yet another hard to find JDM part sitting there. The center auxiliary gauges and A/C controls are direct from Okinawa.


JDM Brochure

These auxiliary gauges are pictured to the far left in this JDM brochure. Also take note of the blacked out hood vents pictured. They will be shown later.



While Lee is very proud of these gauges, there is one small problem. They would be great for a right hand drive car, which they are from. But for a left hand driver, the enumeration is on the wrong side of the gauge, the sweep is also on the wrong side. He has toyed with all sorts of alternatives, including a gauge set from a newer Corolla and a Cellica, but none come close to fitting as well as these. Since these are original to the JDM Corolla, then these will be used. Some re-wireing will have to be done because this is an amp meter and not a volts meter. Also the oil temperature is in degrees celsius, along with the oil pressure being in kilograms per centimeter squared.



Here is the original radio and climate control for the U.S. 1972 Corolla. It just seems lacking in comparison to the above JDM climate control. Japan got all the good stuff.



Here is a close up of the new speedometer and tachometer.



This is the original cluster pulled from the car. I prefer the above three gauge set up as opposed to this two gauge non tach version.



Moving onto the front grill. In Japan these parts were blacked out. In the US they were almost entirely chrome.




Here is the blacked out JDM grill up on top, and the US grill on the bottom for comparison.



Granted that the US version is in need of restoration in this picture, you can still see how much more detail went into blacking out the JDM grill vs the U.S. version getting the chrome treatment.



On top is the grill from a 1972 Toyota Corolla Sedan.
On the bottom is the grill from the US version of this car a 1972 Toyota Corolla Coupe.
I'm not sure why they changed them between the sedan and coupe, but the green donor car had the incorrect sedan grill placed on it when Lee purchased it. So the sedan grill is for sale if anyone is interested.



Pictured on top is the grill from the US 1972 Toyota Coupe.
On the bottom is the grill from the US 1971 Toyota Coupe.
Besides the obvious appearances, in 1971 the grill was entirely metal with metal emblems. Unfortunately in 1972 they went with all plastic. I assume for weight and cost saving measures.



The blacked out JDM version on the left, and the US chrome version of the head light bezels on the right.



I really like the blacked out look of the JDM parts. Especially the head light bezels.



This is the corner side marker. This part was the same for the US and Japan models. However the lens is different between them. I know I have a picture of that somewhere, but I'll have to post it when I find it.



Here is one of the blacked out hood vents mentioned above in the JDM brochure picture.



The grill and light bezels are tested for fitting issues. Everything looks good.



Just for the moment, it starts to look like a car again.
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  #47 (permalink)  
Old 07-29-2009, 02:46 AM
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cool

those JDM parts are awesome. can you still get those? im currently working on a mango myself.
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  #48 (permalink)  
Old 07-29-2009, 03:28 AM
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Some parts yes, some no. He has accumulated most of them over the last 10 years. Originally for replacement parts for his 1971 Corolla. But now they will be used for this project since he will be keeping the '71 showroom stock. Which ones are you interested in? I'll ask him where he bought them.
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  #49 (permalink)  
Old 07-29-2009, 04:07 AM
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Last weekend updates

Not a whole lot of things going on. But a quick update on the fender flares:


Here is the fender all prepped, straightened and modified for the fender flare.



Its difficult to see, but the fender flare pulls the fender out of place, and the line where the door meets up, is all out of whack. This will not do. So back to modifying and re-measuring.



This side worked out great. As you can see all the prep work for ridding the fender of the style lines and rolling the underside up have worked out nicely. From the dead on side view the fender can not be seen for the fender flare.
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  #50 (permalink)  
Old 07-30-2009, 03:33 AM
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thanks for the reply. actually, mine is a 71 KE25 and im converting it to TE. since the KE didnt come with power brakes and clutch master i need the pedal and bracket assembly. i could deal with the cross member. as far as accessories, are you planning to sell your old grill and garnishes?
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  #51 (permalink)  
Old 07-30-2009, 05:16 AM
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Quote:
Originally Posted by 95_civic_gsr View Post

On top is the grill from a 1972 Toyota Corolla Sedan.[...]
So the sedan grill is for sale if anyone is interested.
Quote:
Originally Posted by nixxmango View Post
thanks for the reply. actually, mine is a 71 KE25 and im converting it to TE. since the KE didnt come with power brakes and clutch master i need the pedal and bracket assembly. i could deal with the cross member. as far as accessories, are you planning to sell your old grill and garnishes?
So far only the sedan grill is for sale. The extra pedal assembly is from an automatic, so I doubt you would want it. I'll ask him if he wants to sell anything else.
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  #52 (permalink)  
Old 07-30-2009, 01:49 PM
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glad i seen this very, very nice. and that ford is also amazing
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  #53 (permalink)  
Old 07-30-2009, 02:40 PM
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This is going to be epic.
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  #54 (permalink)  
Old 08-18-2009, 07:17 AM
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glad i seen this very, very nice. and that ford is also amazing
Thank you. I have a ton of pictures of the ford project. Its not really related to the JDMU so I haven't posted up more. But I'm doing a video for his shop, and I might stick that video up here in the off topic section. But with all the advertising stripped off of it.

Last edited by 95_civic_gsr; 10-01-2009 at 05:51 AM.
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  #55 (permalink)  
Old 10-16-2009, 08:23 PM
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looking good...here are a few pics of a 74 we are building right now..any one know were we can find windshield seal..
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  #56 (permalink)  
Old 10-17-2009, 03:45 AM
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Wow...it will be well worth it once finish.
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  #57 (permalink)  
Old 10-20-2009, 11:30 AM
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Man i havent seen one of these in a minute....right now im looking at the progress and im excited to see it completed..btw have you decided on the motor as yet..
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  #58 (permalink)  
Old 10-28-2009, 09:36 AM
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sick rebuild! car looks like it will be awesome when its done
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  #59 (permalink)  
Old 10-30-2009, 03:05 PM
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congratz man!!sick rebuild
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  #60 (permalink)  
Old 11-01-2009, 02:17 PM
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VERY GOOD WORK
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